4T65EV/GT Volvo Rebuild

Volvo used this model transmission in a few select vehicles including the S80 and the XC90 during the model years of 1999-2005. This version of the 4T65E is NOT compatible with any GM vehicles as there are several differences. Due to the low production numbers of these transmissions compared to the GM version the core availability is very limited and because of this we require you to send us your existing transmission to rebuild.

A high level  of attention and time that goes into our rebuilds. There are several common problem areas, especially in the 99-02 models, which are also addressed and upgraded during the rebuild. 

Below is a list of items that are replaced and are included as an upgrade in every 4T65EV/GT Volvo version rebuild. For High Performance applications for upgraded T6 models please look at our 4T65E High Performance rebuild for details.
 

-Thorough inspection during disassembly
-Any questionable or excessively worn hard-part is replaced
-Hardened 4th clutch shaft
-Seals, gaskets, o-rings, and teflon sealing rings
-Filter
-Borg Warner or Raybestos friction plates and modified clutch stack-up for improved shift feel
-Forward apply band
-Thrust washers
-Common failure bushings replaced, others inspected and replaced as needed
-Stator support bearing
-Select bearings replaced standard, others inspected and replaced as needed
-Improved Input sun gear as needed
-Reconditioned input clutch piston
-Morse HyVo HV-093 Gemini chain set
-Sonnax Improved Design Forward Servo Apply Pin
 

All new solenoids in valve body including:
-Borg Warner PCS for 97-02, OE Volvo/Bosch for 03+ model years
-Borg Warner TCC PWM solenoid
-OE AC Delco shift solenoids
 

-Pressure switch manifold cleaned and tested, replaced as needed
-Wiring harness thoroughly tested and replaced as needed
-Transgo shift kit- this is NOT a performance kit but greatly improves shift feel,
includes a few upgraded internal seals and vastly improved accumulator spring set
 

-Sonnax Sure-Cure kit which includes these upgraded parts:
-TCC apply valve
-TCC regulated apply valve
-TCC relief valve
-Improved boost valve and sleeve
-AFL valve and sleeve
-Lube tube retainer, improved check balls, pump slide pivot pin
 

-Reman torque converter matched to your vehicle
-18 Month / 24K mile warranty*